Details
Details:
Model
Material
Brand
Origin
Application
Booling-Injection Mold-1
P20, 718, S136, 2738 etc
Booling
China
Home Appliance parts
Prototype plastic injection molding (also known as rapid injection molding) is one of the core services we provide to our customers. It can efficiently validate product designs and significantly shorten the time to market for new products. Compared with traditional methods, our technology can not only be used for sample trial production but also directly support small batch production, especially suitable for structurally complex fields such as automotive molds and large-scale home appliance manufacturing. With precision machining and testing optimization capabilities, we help customers evaluate the mechanical properties, physical characteristics, and structural dimensions of their products, ensuring that each prototype meets the final production standards.
Advantages of Prototype Plastic Injection Molding:
- Can quickly verify
- Can be used for small-scale product production
- Can ensure the execution of production instructions
- Fast production speed
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Prototype plastic injection molding is suitable for developing various precision components, electronic casings, medical devices, automotive parts, and other plastic products. It has the unique advantage of fast verification. Based on the rich experience of our engineers, prototype injection molding is particularly suitable for developing structurally complex industrial products. Through its rapid prototyping process, precise replication of product prototypes can be achieved. The molded products also have the characteristics of precise size, smooth surface, excellent structural strength, and reduced production cycle by more than 70%.
The Particularity of Prototype Plastic Injection Molding Mold
Booling’s custom prototype plastic injection molding molds have significant advantages and particularities in design, manufacturing, and characteristics, which can greatly improve product accuracy and production efficiency. The prototype plastic injection molding technology we use is based on traditional injection molding processes, integrating our engineers’ over 20 years of injection molding experience and continuous process innovation to provide manufacturers with better quality services.
- Short design time: This type of mold is used for the rapid verification stage before formal production, adopting a more simplified design scheme that can be delivered in a few days or weeks, meeting customers’ short-term needs.
- Low manufacturing cost: Our company can provide different cost solutions based on customers’ budgets, which are more cost-effective.
- High production efficiency: After the mold is made, our company can immediately arrange shipment, helping users to enter formal production faster and accelerating the product development process.
- High precision: Booling can replicate complex shapes and fine structures, meeting customers’ requirements for manufacturing accuracy.
Manufacturing Plan for Prototype Plastic Injection Molding Mold
Booling’s prototype plastic injection molding technology is developed on the basis of traditional injection molding production, with faster production speed, higher fault tolerance, and more flexible design.
Silicone mold: According to the provided 3D drawings, our operators pour the vulcanized silicone rubber into the prototype mold to directly make the silicone rubber mold. Silicone rubber material has good toughness and elasticity and is easy to form.
Metal spray forming: Using a prototype as a sample, melting a low melting point metal and spraying it onto the surface of the substrate with compressed air to form a coating and make a mold. Booling’s customized metal spray-forming mold does not require complex processes, has a short production time, and can form fine patterns on the cavity and surface in one go, eliminating the steps of design drawings and CNC machining in traditional mold processing.
Resin-type composite mold: mainly mixing liquid epoxy resin and organic or inorganic materials in a certain proportion with the matrix material, and then casting the mold according to the prototype. The main processes of Booling technology include prototype design, prototype production and surface treatment, mold frame design, and production, parting surface design, application of release agent on the surface, concave-convex mold casting (note that after the concave mold is made, an appropriate amount of release agent should be applied to the surface of the prototype and parting surface), and then parting and demolding after molding. Applying a release agent can effectively prevent the surface of the mold from reducing its performance due to friction.
Design Points of Prototype Plastic Injection Mold
Booling believes that excellent prototype plastic injection mold design is a perfect balance between speed and precision. Although prototype injection molds are more simplified compared to mass-produced molds, we always adhere to the design concept of “simplification is not simple” and ensure mold performance through the following key points:
- Intelligent Balance Between Efficiency and Cost
We are well aware that mold design directly affects production costs. The Booling engineering team optimizes every detail design while ensuring the lifespan of the mold through digital simulation analysis, helping customers achieve the best input-output ratio.
- Precise Control of Process Parameters
Data-driven design is our core principle. Each mold parameter is rigorously calculated and validated to ensure full compliance with the requirements of rapid prototyping processes, providing reliable experimental data support for mass production.
- Design Concept of Precision First
We insist that simplifying steps must not sacrifice accuracy. The molds designed by Booling can perfectly match the prototype specifications, with critical dimensional tolerances strictly controlled within ± 0.05mm.
- Whole Life Cycle Quality Management
Based on 20 years of industry experience, we have established a comprehensive mold health management system. Monitor the mold status throughout the entire process, from regular maintenance to replacement of vulnerable parts, to ensure long-term stable use.
- Professional Application of Materials Science
We have established a database containing over 200 types of engineering plastics, accurately selecting materials based on product characteristics, fully considering key parameters such as shrinkage rate and durability, to meet the special requirements of rapid prototyping.
In this era of pursuing efficiency, the ability to quickly verify is our core competitiveness. Based on 20 years of deep industry experience, Booling’s innovative rapid injection molding technology has successfully served over 200 well-known enterprises, shortening the product development cycle by more than 50% on average and achieving a minimum of 72 hours from drawings to samples. Let us provide professional and experienced support throughout the entire process of product development for you.
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