Fixture Testing

Inspection fixture is a specially manufactured inspection tool for verifying the quality and characteristics of products, mainly consisting of positioning devices, measuring devices, and auxiliary devices, which can effectively avoid accidents caused by quality and safety.

inspection fixture
Inspection fixture supplier

Inspection fixture supplier

The use of car inspection fixture can greatly improve the accuracy and efficiency of car inspection. By using checking fixture, it is possible to quickly identify where the workpiece does not meet the specified requirements, making the inspection and repair process more efficient and accurate. In addition, another advantage of automotive fixture testing is that it can also help detect defects in workpieces in advance and solve potential problems, improve the quality and accuracy of workpieces, and ensure high efficiency.

inspection fixture

Inspection Content of Inspection Fixture

The inspection of automotive inspection fixture parts mainly includes three aspects: inspection of inspection fixture materials and heat treatment performance, measurement of dimensional accuracy of inspection fixture parts, and quality inspection after fixture testing assembly.

  1. Inspection of Inspection Tool Materials and Heat Treatment Performance

Check and confirm whether the material of the parts, especially the material of the molded working parts, meets the requirements of the fixture design. There are two requirements for the surface of steel parts. The requirement is that the surface of the steel component must be intact, without cracks, folds, scars, or interlayers. The second requirement is to ensure that the surface of the steel parts has a good metallic luster, without rust, corrosion spots, or scratches.

  1. Quality Inspection after Fixture Assembly

To meet the requirements for the connection and mutual positional relationship of various components, the assembly of automotive inspection tool parts must be carried out following the assembly process specifications, and product trial assembly must be carried out after the overall assembly.

  1. Measurement of Dimensional Accuracy of Automotive Inspection Fixture Parts

Ensure that the dimensional accuracy of the measuring tool parts meets the specified standards and that the subsequent testing steps are carried out in sequence. Regardless of the processing method used, the linear dimensions and geometric tolerances of the parts should be tested according to the process specifications. For the maintenance of structural components, sometimes it is not the pursuit of the geometric dimensions of individual parts, but rather the requirement for relative fitting accuracy, which is often an important part of the inspection work.

inspection fixture

The Assembly Advantages of Automotive Inspection Fixture

The assembly of automotive inspection fixture is an intermediate stage in the development process of fixture testing, and the assembly of fixture testing plays a crucial role. Because the quality of the assembly of the inspection fixture will have a significant impact on the accuracy, lifespan, and functionality of each part of the inspection fixture.

  1. Inspection and repair of fixture testing refer to checking the dimensions, surface roughness values, hardness, material, and heat treatment methods of each part of the inspection tool according to the inspection tool drawings and technical conditions, and inspecting and repairing the external dimensions, motion status and working performance of the assembled inspection tool.
  2. Inspection fixture belong to single-piece small batch production, commonly assembled by repair, adjustment, and exchange methods. Due to the large variety of standard parts and long procurement cycles, the production and manufacturing rate is low. In recent years, with the standardization of standard parts for inspection fixture and a more complete range of categories, the shortcomings of long procurement cycles will gradually change.
  3. Assembly accuracy is one of the standards for measuring the quality of inspection fixture assembly, but it plays a key role in the efficiency of subsequent measurement and debugging work. High-quality assembly accuracy can effectively improve the service life of automotive inspection fixtures.
inspection fixture

Requirements for Inspection Fixture

In the manufacturing and processing of automotive inspection fixture, to ensure the quality of parts, and improve productivity and accuracy, the fixture testing design scheme must be rigorous and effective, adopt a reasonable inspection fixture structure, select the correct materials and heat treatment methods, and be guaranteed by advanced inspection fixture manufacturing technology. To economically, efficiently, and accurately process automotive fixture testing and meet environmental requirements, ensuring that parts are pollution-free, energy-efficient, and easy to scrap, recycle, and reuse during manufacturing and use. The manufacturing of inspection fixture by inspection fixture manufacturers should meet the following basic requirements.

  1. When designing and manufacturing automotive inspection fixture, comprehensive consideration should be given to the actual situation, and more suitable manufacturing methods should be selected to improve accuracy, maximize production efficiency, and reduce fixture testing costs. The dimensional accuracy of products with high manufacturing precision largely relies on the accuracy and surface quality of the checking fixture as the basis for analysis and judgment. Therefore, to produce qualified products, the designed and manufactured inspection fixture must have high precision. Strictly speaking, the precision of the working part of the inspection fixture is usually 1/10 of the product precision. The accuracy of the measuring tool will vary with the precision requirements of the product. The higher the precision of the inspection fixture, the better it can detect products with higher precision requirements.
  2. Short manufacturing cycle. The acceleration of new product updates and the increasingly fierce market competition require shorter manufacturing cycles for inspection fixture. The manufacturing cycle of checking fixture is generally determined by the level of automobile inspection tool manufacturing and production management. Manufacturers should try to shorten the fixture manufacturing cycle as much as possible, but also ensure product quality, meet high standard requirements, and improve product competitiveness.
  3. Long usage time. For automotive inspection fixture or inspection fixture for thermoformed products that undergo full process inspection, the frequent use of inspection fixture is influenced by the situation and surrounding environment. The wear of automotive inspection fixture parts is significant, and therefore, the length of their service life will directly affect on-site production efficiency and benefits. Most modern inspection fixtures adopt a modular assembly mode for batch production of standard parts, and the design and manufacturing use a large number of standard parts to shorten the manufacturing cycle. Therefore, batch production of standard parts is necessary to improve production efficiency.

Automotive inspection fixture is an essential fixture in the automotive manufacturing industry. The measuring tool is used to check the accuracy of the parts, and it should have sufficient accuracy. Although there are many varieties of them, technicians need to be proficient in the use of different types of inspection fixture, each with different performance. Therefore, operators choose the type of inspection fixture according to the required requirements to improve the quality and efficiency of detection and repair.

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