Car Lamp Mold
Details
Model：
Booling-Car lamp Mold-1
Plastic material：
5#, P20, 718, 2738, H13, SKD11, S136, 7075AL, 6065AL, beryllium bronze, etc.
Plastic material：
ABS、PC
Mold base：
LKM, Booling standard
Origin:
China
Booling’s car lamp molds have been redesigned based on traditional technology, using the latest hot runner system precision temperature control technology to improve production efficiency and reduce the waste of raw materials. We provide automobile lamp molds for sedans, passenger cars, SUVs, RVs, pickup trucks, and other models. We use CNC machine tools, EDM machines, cutting machines, and other equipment to produce high light transmittance, good light guide effect, no glare in the dark or high brightness, and meet the production requirements of safety and reliability.
Application：
- Car Lamp Mold
- Injection Molding
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Technical Parameters Of Car Lamp Mold
Automobile lamp are generally produced with multi-cavity molds to meet higher demand. Booling continuously optimizes and adjusts parameters, which can effectively shorten the molding cycle of car lights and improve surface accuracy. This is for your reference.
| Model | Booling-Car Lamp Mold-1 |
|---|---|
| Number of cavities | 1 or multi-cavity |
| Process type | Injection molding |
| Steel hardness | HRC28-HRC60 |
| Mold heat treatment | Vacuum quenching, tempering, nitriding, etc. |
| Mold life | 500,0000-2,000,000 times |
| Mold size | Depends on car lamp desgin and injection machine |
| Mold weight | Depends on car lamp desgin and injection machine |
| T1 | 30-60 days |
| Processing method | Grinding machine, drilling machine, CNC, EDM, high-speed finishing, deep hole drilling, wire cutting, etc. |
| Design software | AutoCAD, UG, Moldflow |
| 3D drawing format | Stp, x-t, prt, etc. |
| Injection runner | Cold runner/hot runner |
| Injection gate | Direct gate, point gate, latent gate, fan gate, bull-horn gate, etc. |
| Sample quantity | 3-5 pieces |
| Processable surface roughness | 0.8μm |
| Dimensional accuracy | ±0.02mm |
| Quotation method | Send samples, send sample pictures with dimensions, car lamp 3D drawings. |
| Mold packaging | Wooden box |
| Mold accessories | Free |
| MOQ | 1 piece |
| Ejection method | Ejector, stripper, etc. (using hydraulic, cylinder, air valve, etc.) |
| Price Term | FOB, CIF |
Guidelines for Car Lamp Mold
Booling can provide a series of services such as mold design, processing, packaging, and delivery by using CNC machining and automated molding technology. The main functions of automobile lamps are lighting, signal transmission, and aesthetic enhancement, and they can also increase the recognition of automobile brands.
CNC Machining Technology for Car Lamp Injection Mold
The processing of car lamp mold requires high-precision CNC machine tools and various processing technologies.
- Rough machining
1. Milling
The milling of car lamp mold is suitable for machining simple external features such as various contours and grooves. Booling’s car lamp injection molds use milling cutters, milling machines, and other equipment, and the milling accuracy can generally reach IT8~IT7, and the surface roughness can reach 6.3~1.6μm.
2. Drilling and tapping
Booling has 2 multi-axis tapping machines and 3 single-axis tapping machines, and the drilling repeat positioning accuracy can reach 0.01~0.02mm. - Finishing
1. Electrospark machining (EDM)
Booling has 4-axis and 5-axis CNC machine tools and high-quality EDM machine tools, such as Precision Mirror E.D.M (FORM200), Sodick E.D.M (AD30LS), and other models of equipment, with an accuracy of up to ±0.001mm. It can achieve fast response and is very suitable for the processing and manufacturing of complex molds.
2. Wire cutting
Booling has more than 20 wire-cutting processing equipment, including fast wire-cutting machines and slow wire-cutting machines, all of which are SODICK brand. Booling’s wire-cutting accuracy is similar to that of a grinder, which can reach ±0.005mm. In addition to straight-line cutting, it can also cut into arcs.
3. Grinding
The YQ-618/614 model grinder used by Booling has an accuracy of ±0.002mm.
4. CNC milling
Booling’s CNC milling machines and machining centers can achieve the finishing of complex car lamp injection molds. The milling cutter movement is controlled by the data center, and the milling accuracy is increased to more than 1.6μm. - Heat treatment
Booling has 2 vacuum heat treatment furnaces, 1 vacuum tempering furnace, 4 ordinary heat treatment furnaces, and 6 tempering furnaces. The purpose of heat treatment is mainly to reduce the number of carbides in some mold steels, such as 5CRNIMO, 3CR2W8V, H13, 5CRMNMO, etc. The mold steel is subjected to high-quality vacuum heat treatment and nitriding treatment.
Exclusive Customization Service for Car Lamp Mold
Booling provides exclusive customization services for the car lamp mold to meet the high-precision needs of the market.
1. Booling can provide logo customization service and can make multiple logo inlays to facilitate customers to carry out ODM production.
2. The texture and pattern of the car lamp surface can be customized.
3. Design the mold structure size according to the customer’s machine parameters, consider single-cavity or multi-cavity production, and improve production efficiency.
4. After the mold is made, we can provide customers with product OEM production services.
5. We can provide 3D printing services before the car lamp mold is made, which is convenient for product design optimization and market research.
6. Booling can provide rapid mold production for car lump, which is suitable for small-batch production and product verification. Rapid prototyping mold has a short delivery cycle, which can be completed in 7-20 days.
Car Lamp Mold Packaging Process
As a precision-processed mold, Booling will use customized packaging to package the car lamp mold to ensure that it can arrive safely at the customer’s place.
1. Clean the core and cavity of the mold with oil
2. Wipe the surface of the mold with a soft cloth to prevent scratches that affect the surface performance
3. Spray anti-rust paint on the mold surface, core, and cavity to prevent moisture and rust that affect performance
4. Cover the mold surface with a film to prevent bumps and scratches
5. Complete the accessories of the car lamp mold and package it
6. Customize the wooden box packaging
7. Load by sea or send to the airport for air transportation
A mold is a key tool for making a car lamp. The car lamp system includes headlights, taillights, fog lights, and other types. The structure must be analyzed according to the location and function of use. The car lamp produced by Booling’s car lamp mold has excellent light transmittance and durability and can cope with various extreme environments.