Booling’s prototype plastic injection molding can shorten the time from mold design, and processing to production. Users can obtain samples in a short time, conduct detailed market testing and sales evaluation of plastic injection molded parts, and optimize product design. The prototype plastic injection mold has high flexibility and has successfully delivered high-quality rapid injection molding solutions to manufacturers in the automotive, home appliance, aviation, medical, and other industries.
Prototype plastic injection molding technology can be used to make the core and cavity of the mold, or it can directly make molds for low volume production, which is flexible.
- Simple mould
- Standard
- Complex
- Hot runner
- Cold runner
- Multi cavity mold
- Two color or multi-color
- Gas assisted
- Sliding block and inclined top mould
Prototype Plastic Injection Molding Capabilities
Prototype plastic injection molding has excellent productivity, and engineers can adjust and modify it during the production process with tolerance for errors.
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US
Metric
PC
59 in. x 51.2 in. x 17.7 in.
1500mm x 1300mm x 450mm
PVC
59 in. x 51.2 in. x 17.7 in.
1500mm x 1300mm x 450mm
PP
59 in. x 51.2 in. x 17.7 in.
1500mm x 1300mm x 450mm
POM
59 in. x 51.2 in. x 17.7 in.
1500mm x 1300mm x 450mm
*In addition, the prototype plastic injection mold greatly improves the accuracy of subsequent large-scale formal production.
Prototype Plastic Injection Molding Material
Prototype injection molding can accommodate the processing of a wide variety of plastic materials, using the same materials as traditional injection molding.
Material
- Acrylic (PMMA)
- ABS
- Nylon polyamide (PA)
- Polycarbonate (PC)
- Polyethylene (PE)
- Polyoxymethylene (POM)
- Polypropylene (PP)
- Polystyrene (PS)
- Thermoplastic elastomer (TPE)
- Thermoplastic polyurethane (TPU)
The Advantage of Prototype Plastic Injection Molding
- Realize rapid product iteration and design improvement, discover and eliminate potential defects before formal production
- Cost-effective, process high-quality prototypes at a very low cost
- Accelerate product time to market, prototype plastic injection molds simplify the production process and reduce the time spent in the development and manufacturing stages
- High flexibility, can directly process a low volume of products
Application of Prototype Plastic Injection Molding
Prototype plastic injection molding technology plays an important role in precision manufacturing, improving the tolerance of mold processing and product production, such as automotive, industrial, construction, medical, and aerospace fields.
Guidelines for Prototype Plastic Injection Molding
Prototype plastic injection molding is a process that enables rapid manufacturing and testing of new products and is widely used in the field of high-quality product manufacturing.
Prototype plastic injection molding molds are mainly used for low volume product production and testing and can achieve rapid manufacturing of samples. Booling provides direct and indirect prototype plastic injection mold manufacturing, which is achieved through CNC precision machining.
Prototype Plastic Injection Molding Process Types
Prototype plastic injection molding molds can quickly adjust the design, and Booling engineers need to comprehensively consider material selection, product structure, and design accuracy.
- Rapid prototyping: This process, also known as 3D printing technology, has changed the original complex mold creation method and is an additive manufacturing process.
- Soft molds and hard molds: Soft molds are ideal for low volume part production, with lower costs and faster manufacturing speeds; hard molds can meet higher production and longer life, and can provide excellent part quality, dimensional accuracy, and repeatability.
- Overmolding: Engineers combine multiple materials or components into a single integrated component, which involves injecting other materials into the substrate to firmly combine the two materials.
- Insert molding: Encapsulating prefabricated components in plastic during injection molding can ensure the safety and precise molding of the inserts, and enhance the strength and functionality of the final product.
Application of Prototype Plastic Injection Molding
Prototype plastic injection molding has a wide range of applications in the field of precision manufacturing. It can quickly produce high-quality and complex parts and is widely used in the automotive, electronics, medical, aerospace, and other industries.
- Automobile: All parts in the automotive industry have high precision, such as dashboards, door panels, grilles, bumpers, etc. Prototype plastic injection molding can create complex shapes with strict tolerances, ensuring seamless integration of automotive components with vehicle interiors, and meeting aerodynamic and aesthetic design
- Electronic products: Electronic products are updated and iterated quickly. With the help of prototype plastic injection molding technology, the speed of new product development can be accelerated, product design can be optimized, and the appearance requirements of electronic products such as computers and mobile phones can be met
- Medical: The medical industry has very high-quality requirements and needs to have a high degree of safety and reliability. Prototype plastic injection molding technology can meet this requirement and is used for the production of disposable medical consumables
- Aerospace: Aerospace products need to meet high manufacturing standards. Prototype plastic injection molding technology can produce high-performance