Air Conditioner Mold
Details
Model：
Booling-Air Conditioner Mold-1
Mold Steel:
45#, P20, 718, 2738, H13, SKD11, S136, 7075AL, 6065AL, beryllium bronze, etc.
Plastic Material:
PP/ABS/PC
Mold Base:
LKM, Booling standard
Origin：
China
Booling’s air conditioner mold combines CAD’s 2D design and UG’s 3D design technology to achieve the high feasibility of high-precision assembly of air conditioner parts. Our molds use advanced hot runner technology to reduce the pressure of the gate and point gate and realize the processing of various types of molds such as household, commercial, and central air conditioners to meet the needs of different application scenarios. It also combines manipulators and robot processing to achieve automated production and meet the manufacturer’s product delivery needs.
Application：
- Air Conditioner
- Injection Molding
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Technical Parameters Of Air Conditioner Mold
Booling’s air conditioner molds pursue higher refinement and digitalization and have the flexibility to adjust processing parameters at any time to achieve rapid production.
| Number of cavities | 1 or multi-cavity |
|---|---|
| Process type | Injection molding, blow molding |
| Steel hardness | HRC28-HRC60 |
| Mold heat treatment | Vacuum quenching, tempering, nitriding, etc. |
| Mold life | 500,0000-2,000,000 times |
| Mold size | Depends on air conditioner design and injection machine |
| Mold weight | Depends on air conditioner design and injection machine |
| T1 | 30-60 days |
| Processing method | Grinding machine, drilling machine, CNC, EDM, high-speed finishing, deep hole drilling, wire cutting, etc. |
| Design software | AutoCAD, UG, Moldflow |
| 3D drawing format | Stp, x-t, prt, etc. |
| Injection runner | Cold runner/hot runner |
| Injection gate | Direct gate, point gate, latent gate, fan gate, bull-horn gate, etc. |
| Sample quantity | 3-5 pieces |
| Processable surface roughness | 0.8μm |
| Dimensional accuracy | ±0.02mm |
| Quotation method | Send samples, send sample pictures and dimensions, air conditioner 3D drawings. |
| Mold packaging | Wooden box |
| Mold accessories | Free |
| MOQ | 1 piece |
| Ejection method | Ejector, stripper, etc. (using hydraulic, cylinder, air valve, etc.) |
| Price Term | FOB, CIF |
FAQ for Air Conditioner Mold
Booling can provide the most common questions about purchasing air conditioner injection molds. Users can learn more about mold information through the FAQs, or contact our engineers for one-on-one communication.
Air Conditioner Mold Customization Service
Booling provides a one-stop customization service for air-conditioning injection molds, bringing more efficient and convenient processing solutions.
1. After rough processing, Booling will also use CNC milling, engraving machine, EDM machine, etc. to fine-process the mold and heat-treat the air-conditioning mold to improve accuracy, toughness, and extend service life
2. After processing, the air-conditioning injection mold is assembled. After the engineer is familiar with the general assembly drawing and the characteristics of the mold, he determines the assembly of the reference parts and components according to the processing sequence and the relationship between each part, such as concave and convex molds, guide plates, fixed plates, etc. The position accuracy of the assembled mold can reach within 0.1mm, and the matching clearance is within 0.05mm
2. Customize the surface effects of the air conditioner, such as painting, wire drawing (can get metal texture), chrome plating, mirror polishing, etc., and can also be customized according to the pattern required on the sample surface. Through laser engraving or EDM technology, you can engrave a logo with sufficient clarity and depth on the mold surface, or make a logo insert to facilitate ODM production for customers
3. Design the mold structure size according to the customer’s machine parameters
4. Design the number of mold cavities according to the market demand for parts to improve production efficiency
5. After the mold is made, we can provide customers with product OEM production services
6. Air-conditioning molds have complex shapes such as multiple arcs and bends. Booling can provide 3D printing services before mold making to facilitate the design of complex shapes and product optimization
7. Booling can provide rapid prototyping mold making, suitable for low volume production, shortening the manufacturing cycle and reducing costs
Air Conditioner Mold Packaging Process
Reasonable packaging of air conditioner molds can effectively protect the molds and improve the safety of transportation and storage.
1. Clean the core and cavity with oil to ensure that there are no oil, dust, or other impurities on the surface of the air-conditioning mold
2. Spray rust inhibitor on the core and cavity
3. Spray anti-rust paint on the mold surface
4. Cover the mold surface with film
5. Pack mold accessories and label them
6. Customize mold wooden box packaging, and fill the gap with bubble bags or foam to avoid vibration and bump
7. Load by sea or send to the airport for air transportation