Crate Mold
Details
Model：
Booling-Crate Mold-1
Mold Steel:
45#, P20, 718, 2738, H13, SKD11, S136, 7075AL, 6065AL, beryllium bronze, etc.
Plastic Material:
PP/HDPE
Mold Base:
LKM, Booling standard
Origin：
China
Booling crate molds combine high-speed CNC machining and 3D modeling technology and take advantage of the hot runner’s precise temperature control to provide crate manufacturers with the best solution to reduce material waste and improve production efficiency. We provide customized services for stackable, oblique, foldable, and other types of crate molds to meet the different needs of logistics and warehousing management. We have achieved rapid delivery of crate molds for manufacturers in many countries, including India, Japan, South Korea, Argentina, etc.
Application：
- Crate
- Injection Molding
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Technical Parameters Of Crate Mold
Crate Mold is an important tool used by factories to produce plastic turnover crates. Its design and manufacturing process involves multiple key steps and strict technical requirements. The mold size corresponding to the plastic crate is different depending on the material, specification, and purpose.
| Number of cavities | 1 or multi-cavity |
|---|---|
| Process type | Injection molding |
| Steel hardness | HRC28-HRC60 |
| Mold heat treatment | Vacuum quenching, tempering, nitriding, etc. |
| Mold life | 500,0000-2,000,000 times |
| Mold size | Depends on crate design and injection machine |
| Mold weight | Depends on crate design and injection machine |
| T1 | 30-60 days |
| Processing method | Grinding machine, drilling machine, CNC, EDM, high-speed finishing, deep hole drilling, wire cutting, etc. |
| Design software | AutoCAD, UG, Moldflow |
| Injection runner | Cold runner/hot runner |
| Injection gate | Direct gate, point gate, latent gate, fan gate, bull-horn gate, etc. |
| Sample quantity | 3-5 pieces |
| Processable surface roughness | 0.8μm |
| Dimensional accuracy | ±0.02mm |
| Quotation method | Send samples, send sample pictures and dimensions, crate 3D drawings. |
| Mold packaging | Wooden box |
| Mold accessories | Free |
| MOQ | 1 piece |
| Ejection method | Ejector, stripper, etc. (using hydraulic, cylinder, air valve, etc.) |
| Price Term | FOB, CIF |
FAQ for Crate Mold
Booling can provide the most common questions about crate mold procurement. Users can learn more about molds through FAQ, or contact our engineers for one-on-one communication.
Processing Technology of Crate Mold
Before the mold is officially processed, we will conduct a comprehensive analysis of the mold and product structure to obtain the best design and manufacturing solution.
1. We will select the most suitable steel for the parts of the mold body and harden them to ensure that the mold has sufficient machinability. For crate molds, commonly used steels are P20, DIN.2738, S136, etc.
2. Booling uses CNC machine tools and other equipment to mill, drill, and turn the mold material to quickly remove excess material
3. The purpose of finishing is to control the machining allowance and surface quality of the mold, such as high-speed cutting, EDM, etc., which can meet the user’s requirements for surface roughness
4. Our cooling system combines cooling effect and uniformity and uses circulating water to flow in every part of the mold to reduce cooling time and improve production efficiency
5. Our engineers will polish and trim the parts to ensure that the surface is flawless
6. Assembly is the process of combining the processed parts into a complete mold. The parts are assembled according to the requirements of the general assembly drawing. The matching accuracy of the Booling crate mold can usually reach 0.01 mm~0.05 mm.
Models of crate molds
We can provide various models of plastic crate molds to meet the application of different scenarios.
1. Folding type: Folding crates can be used with logistics equipment such as forklifts. Its foldable design saves storage space and has been used in industries such as medicine, automobiles, home appliances, and light industry.
2. Stackable type: We designed card slots and positioning points based on traditional crates. When fully loaded, multiple layers can be stacked stably, saving storage and transportation space and meeting the requirements of large-scale transportation.
3. Oblique insertion type: When designing oblique insertion crate molds, we will consider adding certain anti-slip textures to increase friction during stacking and prevent sliding and tipping.
Booling has 13 years of experience in crate mold manufacturing and has strictly controlled quality since the design stage. We have a team of senior designers who can achieve the best mold quality based on customer samples, drawings, or ideas about products through professional design software and experience.