Electric Fan Mold
Details
Model：
Booling-Electric Fan Mold-1
Mold Steel:
45#, P20, 718, 2738, H13, SKD11, S136, 7075AL, 6065AL, beryllium bronze, etc.
Plastic Material:
PP/ABS/PC
Mold Base:
LKM, Booling standard
Origin：
China
The electric fan mold is processed by high-precision CNC and EDM technology. The mold steel selection is flexible, the production efficiency is high, and it can manufacture complex shapes. The mold can be used to manufacture precise electric fan parts, such as the core component of the fan, the blade, which is responsible for generating airflow. Booling adopts a 3D curved mold design to provide light and durable high-quality processing.
Application：
- Electric Fan Mold
- Injection Molding
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Technical Parameters Of Electric Fan Mold
Electric fans are a daily household appliance that relies on high-precision mold manufacturing. The design and manufacturing of molds directly determine the quality of electric fans and are the key to quality optimization and precision improvement.
| Number of cavities | 1 or multi-cavity |
|---|---|
| Process type | Injection molding, blow molding |
| Steel hardness | HRC28-HRC60 |
| Mold heat treatment | Vacuum quenching, tempering, nitriding, etc. |
| Mold life | 500,0000-2,000,000 times |
| Mold size | Depends on electric fan design and injection machine |
| Mold weight | Depends on electric fan design and injection machine |
| T1 | 30-60 days |
| Processing method | Grinding machine, drilling machine, CNC, EDM, high-speed finishing, deep hole drilling, wire cutting, etc. |
| Design software | AutoCAD, UG, Moldflow |
| 3D drawing format | Stp, x-t, prt, etc. |
| Injection runner | Cold runner/hot runner |
| Injection gate | Direct gate, point gate, latent gate, fan gate, bull-horn gate, etc. |
| Sample quantity | 3-5 pieces |
| Processable surface roughness | 0.8μm |
| Dimensional accuracy | ±0.02mm |
| Quotation method | Send samples, send sample pictures and dimensions, electric fan 3D drawings. |
| Mold packaging | Wooden box |
| Mold accessories | Free |
| MOQ | 1 piece |
| Ejection method | Ejector, stripper, etc. (using hydraulic, cylinder, air valve, etc.) |
| Price Term | FOB, CIF |
FAQ for Electric Fan Mold
Booling can provide the most common questions about purchasing electric fan molds. Users can learn more about mold information through the FAQs, or contact our engineers for one-on-one communication.
Processing of Electric Fan Mold
The structural design of the mold directly determines the performance and quality of the electric fan. Booling needs to consider the mechanical principles of the electric fan’s operation during the design and processing process.
- The design of the electric fan mold needs to take into account the overall performance of the electric fan, such as air supply, noise control, and energy-saving effects, and also consider the portability of special-purpose electric fans. Booling designers use CAD design software to design the three-dimensional model of the electric fan mold and design the parting surface, cooling system, and demoulding system.
- Booling molds use advanced processing technologies such as CNC machining, EDM, precision grinding, and high-speed milling to precisely control the mold, obtain the minimum dimensional tolerance, and achieve 1:1 replication of the product.
- Surface treatment can significantly improve the performance of the fan mold and extend its service life. Common surface treatment processes include polishing, frosting, nitriding, chrome plating, etc.
- Before assembling the electric fan mold, all parts need to be cleaned and precision inspected, and the dimensions of key parts are inspected using precision measuring instruments to ensure the matching accuracy between parts.
Electric Fan Mold Models
Booling provides various models of electric fan molds, such as hot runner, single cavity, multi-cavity, etc., to meet the needs of different usage scenarios.
- Hot runner mold: The use of hot runner mold can keep the plastic in a molten state at all times, accurately control the filling, avoid incomplete filling and product surface defects, and achieve high-efficiency production
- Single-cavity Mold: The single-cavity mold has a simple structure and no complex pouring system. The ejection, exhaust, and cooling systems in the mold can only work on one cavity. Single-cavity molds meet the processing of small batches of electric fan parts
- Multi-cavity Molds: The structure of multi-cavity molds is more complex and requires the design of a precise runner system. Booling adopts the design of parting surface demoulding to meet the molding requirements of multiple cavities and realize the production of large quantities of products
Shipping Process of Electric Fan Mold
Booling has a special mold shipping and after-sales service process to effectively extend the life of the mold.
- Customize the wooden box according to the size, weight, and other specifications of the mold, and prepare all relevant documents of the mold, such as assembly instructions, maintenance plan, specifications, quality inspection report, etc.
- Clean the mold before packaging, remove impurities such as oil on the surface, and ensure that the mold remains clean
- Fill moisture-proof and rust-proof the mold wooden box during packaging to prevent the mold from bumping and rusting during transportation
- Select the shipping process according to the customer’s delivery location, such as railway, sea, or air transportation, etc.
- We also provide after-sales services, such as replacement and return repair of various standard parts and customized parts, to ensure the service life of your mold