Auto Grille Mold
Details
Model：
Booling-Auto Grill Mold-1
Mold Steel:
45#, P20, 718, 2738, H13, SKD11, S136, 7075AL, 6065AL, beryllium bronze, etc.
Plastic Material:
PP/ABS
Mold Base:
LKM, Booling standard
Origin：
China
Booling’s auto grille mold uses 5-axis high-precision technology to achieve precision injection molding of car grilles. Car grilles can meet the car’s needs for air intake and heat dissipation and the high aesthetic requirements of the car’s front face. Booling is a professional mold manufacturer with 13 years of experience in producing car grille molds, providing professional solutions for automotive exterior customers.
Application：
- Auto Grille Mold
- Injection Molding
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Technical Parameters Of Auto Grille Mold
The auto grille mold designed by Booling needs to consider many factors such as the steel used, processing accuracy, plastic raw materials, etc. to ensure the quality of the mold.
| Model | Booling-Auto Grille Mold-1 |
|---|---|
| Number of cavities | 1 or multi-cavity |
| Mold base | LKM, Booling standard |
| Process type | Injection molding |
| Steel hardness | HRC28-HRC60 |
| Mold heat treatment | Vacuum quenching, tempering, nitriding, etc. |
| Mold life | 500,0000-2,000,000 times |
| Mold size | Depends on auto grille design and injection machine |
| Mold weight | Depends on auto grille design and injection machine |
| T1 | 30-60 days |
| Processing method | Grinding machine, drilling machine, CNC, EDM, high-speed finishing, deep hole drilling, wire cutting, etc. |
| Design software | AutoCAD, UG, Moldflow |
| Injection runner | Cold runner/hot runner |
| Injection gate | Direct gate, point gate, latent gate, fan gate, bull-horn gate, etc. |
| Sample quantity | 3-5 pieces |
| Processable surface roughness | 0.8μm |
| Dimensional accuracy | ±0.02mm |
| Quotation method | Send samples, send sample pictures with dimensions, auto grill 3D drawings. |
| Mold packaging | Wooden box |
| Mold accessories | Free |
| MOQ | 1 piece |
| Ejection method | Ejector, stripper, etc. (using hydraulic, cylinder, air valve, etc.) |
| Price Term | FOB, CIF |
FAQ for Auto Grille Mold
BOOLING provides the most common questions when purchasing auto grille molds. Users can learn more through FAQ, or contact our engineers for a one-on-one communication.
Processing Flow of Auto Grille Mold
Auto grilles are mainly processed by injection molding, combined with high-precision CNC equipment and finishing technology to achieve precision manufacturing of plastic automobile grilles.
- In the design stage of auto grille molds, Booling’s designers use computer-aided design (CAD) technology to design 3D models including cavities, cores, etc.
- Detailed drawings of parts are listed according to the design drawings, and the procurement department orders materials, mold frames, standard parts, etc.
- In the mold manufacturing stage, Booling uses a combination of rough machining, semi-finishing, and finishing processes to improve the quality and accuracy of the mold. Through the precise processing of the core and cavity, as well as wire cutting, electrode production, EDM processing, and other processes, our mold accuracy can usually reach the micron level
- Due to the design of the hollow shape of the auto grille, it is impossible to design an ejector pin in the ejection system, and it is difficult to eject the plastic parts. Booling’s designers use an ejection form that combines ejectors, inclined ejectors, and straight ejectors in the traditional ejection system to achieve smooth demolding
- We can provide customized logo insert services, which are suitable for ODM production.
- Based on the traditional assembly and mold trial, we use the inspection fixture and three-coordinate measuring machine to achieve precise inspection requirements.
- According to the customer’s requirements, we can provide customers with small batch parts production for customers to test or display products, etc.
- Customized wooden box packaging, sea or land transportation
Quality Control of Auto Grille Mold
Our auto grille molds use high-precision auxiliary tools for quality control, providing professional solutions for automobile exteriors.
- During the design stage of the mold, Booling will perform 3D modeling and mold flow analysis to ensure processing feasibility
- During the processing stage, advanced technologies such as high-speed milling and EDM are used to ensure the quality accuracy of the mold and the standardization of processing
- During the assembly and testing stage, the mold is tested and debugged in strict accordance with the mold requirements, and the accuracy, position, and surface quality of the mold are checked using tools such as three-coordinate measuring machines and checking fixtures
The processing of Booling auto grille mold has a new design in terms of material selection, process control, and technical testing to ensure the quality and performance of the final plastic automobile parts. If you are still looking for a suitable auto grille mold supplier, you can communicate with us directly, and our engineers will provide the most complete solution according to your needs.