Details
Details:
Model
Material
Brand
Origin
Application
Booling-checking-fixture-1
P20, 718, S136, 2738 etc
Booling
China
Home Appliance parts
The modular automobile checking fixture system uses high-precision sensing and intelligent analysis technology to achieve all-around inspection of component dimensions, geometric tolerances, and assembly clearances. The system is suitable for quality control of key automotive components such as body panels, chassis structural parts, interior assemblies, and power system components. It is mainly composed of a reference positioning module, an adjustable measuring unit, a data acquisition terminal, and intelligent analysis software. According to the actual measurement and verification of Booling engineers, the checking fixture system can accurately identify the dimensional deviation of ±0.02mm. Through modular combination, it can not only meet the inspection needs of a single part, but also realize multi-component matching verification, and the inspection efficiency is increased by more than 60% compared with traditional methods.
Four Major Advantages of Booling checking fixture:
- Can improve inspection efficiency
- Can improve product accuracy
- Has good repeatability
- Can help users adjust production processes promptly
Booling’s automotive checking fixture uses military-grade manufacturing standards and intelligent sensing technology to help customers increase product qualification rates to more than 99.8%. By accurately measuring and testing part size, shape, position parameters, etc., we help customers improve product qualification rates while reducing overall costs and achieving predictive quality control. We are well aware that quality is the lifeline of manufacturing companies.
Booling Automotive Checking Fixture Assembly Standard
As an industry-leading checking fixture manufacturer, we have formulated strict assembly specifications:
- For checking fixtures with more complex structures, all parts must have permanent markings such as steel stamps or laser engraving to ensure that assemblers can better identify effective information and improve the efficiency of checking fixture assembly.
- All parts of automotive checking fixtures must have good performance and must not have surface rust, oxidation, sand holes, lack of meat, and other defects that affect test accuracy.
- Except for special circumstances, all automotive checking fixture parts of our company are mechanically chamfered, and all surface roughness must be the same as the design drawings to ensure the repeatability of subsequent tests.
- To avoid bumps, wear, and other problems during the assembly of the inspection tool, our operators will use anti-damage materials and tools such as rubber hammers and copper rods to assemble strictly by the specified values on the drawings to ensure reliable structure and assembly accuracy.
- The assembled checking fixture must not have obvious burrs or sharp corners, and the heads of all screws and the ends of cylindrical pins must not be higher than the installation reference surface.
At Booling, each checking fixture is tested continuously for 72 hours before being delivered to customers.
Core Test Characteristics of Booling Automotive Checking Fixture
Our checking fixtures use aviation-grade aluminum alloy frames, which can maintain ±0.03mm measurement stability in an environment of 20℃ to 60℃.
- The checking fixture has high dimensional accuracy and high requirements for component assembly and appearance performance. On the premise of meeting the measurement accuracy, the structure should be as simple as possible to facilitate repair and maintenance. Our company adopts modular construction to achieve rapid assembly and inspection.
- Our checking fixtures have certain flexibility and versatility. By appropriately adjusting or replacing some parts, they can achieve compatibility with multiple products.
- Booling’s custom inspection fixtures can maintain excellent anti-deformation ability in different environments and achieve stable testing functions.
Booling Automotive Checking Fixture Usage Specifications
To ensure the accuracy of the test, we recommend that customers follow the following guidelines:
- It is strictly forbidden to force the workpiece to be assembled to the checking fixture to avoid irreparable damage to the mold, product, and checking fixture.
- The bottom plate of the checking fixture cannot be used as a place to place parts, which is easy to damage the product and the checking fixture. The inspected parts should be placed stably on the operating platform.
- All sharp-edged tools cannot be placed on the operating platform of the checking fixture. Booling has a special tool placement to avoid scratching the tools and affecting the overall performance.
- After using the checking fixture, clean the surface of each device in time and close the clamping device. Put the inspection pin back in place, wipe the stop-checking fixture, inspection pin and positioning surface, and other iron fasteners, and do anti-rust treatment.
- The checking fixture is only used for measurement and inspection, and cannot be used directly as other tools.
- When testing automotive inspection tools, some parts need to be operated manually. Our operators are skilled and try to avoid collisions between the checking fixture and the workpiece. Operate carefully.
- Do not disassemble parts without authorization, and ensure that the parts of the inspection tool are complete. If replacement or disassembly is required, it must be reported and handled by a specialized technician. After the spare parts are replaced, Booling will record all parts replacements to ensure data traceability.
We not only provide automotive checking fixtures, but also provide a complete quality control system. Let Booling escort the quality of your automotive products! Contact our technical team now to get exclusive automotive inspection tool solutions.
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