Details
Details:
Model
Material
Brand
Origin
Application
Booling-Automotive Mold-1
AL7075, P20, 718, S136, 2738 etc
Booling
China
Automotive parts
The automobile duct mold is highly precise and efficient during the processing process, which can meet the needs of mass production. Common ducts include ordinary and 3D ducts, which are suitable for application scenarios with different requirements.
Advantages of Automotive Air Duct Mold:
- Excellent chemical stability
- High precision
- Cost-effective
- High-efficiency mass production
- Strict control of tolerances
Related Hot Products
Auto air duct mold plays an important role in the HVAC system of automobiles. They apply a variety of processing technologies, such as high-precision machining centers, CNC milling, and EDM technology, to meet the processing and manufacturing of different models of products such as ordinary ducts and 3D ducts.
Types of Automotive Air Duct Mold
Automobile air ducts are mostly formed by blow molding, which can provide the stable performance and durability required for production and are compatible with a variety of plastic materials, such as common HDPE.
- Ordinary Air Ducts
Usually, a relatively simple tubular structure, circular or rectangular, can be combined with HVAC mold to achieve basic air delivery, and can only deliver air in one direction, with low requirements for production equipment and processes
- 3D air ducts
In the design and processing of 3D air ducts, it is necessary to fully consider the design in 3D form, with complex bending, branching, and other structures to meet more complex air supply needs.
CNC milling of Automobile Air Duct Mold
CNC milling of the automobile air duct mold combines machine tools and CNC programming technology to realize the automated production and processing of complex parts.
CNC machining has high motion accuracy and repeated positioning accuracy, which controls the error within a very small range and ensures the size and shape accuracy of automobile air duct molds. By modifying the CNC program, and changing the processing progress and parameters, the processing of automobile air duct molds of different shapes and sizes can be met to ensure the quality of the mold.
According to the hardness of the mold material and the processing technology requirements, the material, geometry, and cutting parameters of the tool need to match the processing task. According to the order of roughing-semi-finishing-finishing, strictly control the processing allowance in each step.
Regularly test and calibrate the accuracy of the machine tool to ensure the positioning accuracy and repeated positioning accuracy of the machine tool. During the processing process, tools such as checking fixture and three-coordinate measuring instruments are continuously used for inspection to ensure processing accuracy.
EDM Technology for Automobile Air Duct Mold
There are complex parts in automobile air duct mold that are difficult to process with traditional technologies and can be further processed using EDM technology.
EDM is a process that uses electrical energy for processing. The tool and the workpiece are not in direct contact but rely on the pulsed spark discharge that is continuously generated between the two to achieve the effect of etching metal materials.
During the EDM process, the instantaneous temperature of the discharge area can reach up to 10,000°C, melting high-hardness metals, generating gasification, and etching away excess materials. In the processing of automobile air duct molds, a pulse power supply must be used, and the tool electrode and the processed surface of the workpiece must be able to maintain a certain gap. This process needs to be carried out in a liquid medium with insulating properties.
Injection Molding Related Content
Applied’s expertise in modifying materials at atomic levels and on an ihdustrial scaleenables our customers to transform possibilities into reality.
