Auto Air Duct Mold
Details
Model：
Booling-Auto Air Duct Mold-1
Plastic material：
45#, P20, 718, 2738, H13, SKD11, S136, 7075AL, 6065AL, beryllium bronze, etc.
Plastic material：
HDPE
Mold base：
LKM, Booling standard
Origin:
China
Booling’s automotive air duct mold uses five-axis linkage processing technology to achieve rapid processing of high-performance air ducts. Automotive air ducts are the main equipment for regulating air circulation in the car. The accuracy of mold processing affects the quality of automotive air ducts and the comfort and safety of passengers. Booling uses CAD software to design and simulate 3D models to maximize the feasibility of air duct mold processing solutions.
Application：
- Auto Air Duct Mold
- Injection Molding
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Technical Parameters Of Auto Air Duct Mold
The automotive air duct has a complex three-dimensional shape. Booling achieves the processing accuracy requirements of the automotive air duct mold by strictly controlling the design of the inner edge and fillet of the mold.
| Model | Booling-Auto Air Duct Mold-1 |
|---|---|
| Number of cavities | 1 or multi-cavity |
| Process type | Injection molding |
| Steel hardness | HRC28-HRC60 |
| Mold heat treatment | Vacuum quenching, tempering, nitriding, etc. |
| Mold life | 500,0000-2,000,000 times |
| Mold size | Depends on automotive air duct desgin and injection machine |
| Mold weight | Depends on automotive air duct desgin and injection machine |
| T1 | 30-60 days |
| Processing method | Grinding machine, drilling machine, CNC, EDM, high-speed finishing, deep hole drilling, wire cutting, etc. |
| Design software | AutoCAD, UG, Moldflow |
| 3D drawing format | Stp, x-t, prt, etc. |
| Injection runner | Cold runner/hot runner |
| Injection gate | Direct gate, point gate, latent gate, fan gate, bull-horn gate, etc. |
| Sample quantity | 3-5 pieces |
| Processable surface roughness | 0.8μm |
| Dimensional accuracy | ±0.02mm |
| Quotation method | Send samples, send sample pictures with dimensions, automotive air duct 3D drawings. |
| Mold packaging | Wooden box |
| Mold accessories | Free |
| MOQ | 1 piece |
| Ejection method | Ejector, stripper, etc. (using hydraulic, cylinder, air valve, etc.) |
| Price Term | FOB, CIF |
Guidelines for Auto Air Duct Mold
BOOLING provides the most common questions when purchasing auto air duct molds. Users can learn more through FAQ, or contact our engineers for a one-on-one communication.
Procurement of Automotive Air Duct Mold
Booling has compliant business qualifications and production capabilities in the industry and has standardized processes for producing automotive air duct molds.
- Provide clear product specifications and processing requirements
- Clarify the production batch of molds
- Provide a reasonable delivery cycle with sufficient design, processing, and inspection time
- Sign a contract with clear terms, involving detailed models, specifications and quality indicators, etc.
- Provide complete after-sales service within the after-sales period
Processing of Automotive Duct Mold
Booling has more than ten years of experience in the processing of automotive duct blow molding molds and can achieve rapid delivery of automobile duct molds.
- The automobile duct mold is a hollow part with complex shapes, such as bends and branches. Booling designers will use CAD and CAE technology for 3D modeling and mold flow analysis in the design stage to determine the feasibility of the solution
- The steel of the automotive duct mold needs to have a certain wear resistance and hardness and can withstand multiple openings and maintain the initial processing accuracy
- The design and processing of the blow molding mold parting surface directly determines the appearance of the final duct product. In the processing of multi-cavity molds, Booling will design the mold as a demoulding method for the parting surface, so the design of the parting surface must also consider the difficulty of the final demoulding
- Booling uses rough machining, semi-finishing, and finishing methods to ensure the structural strength and stability of the mold. Using five-axis CNC machining machines and precision EDM cutting technology, the precision machining of the mold cavity shape is achieved
- The processing cycle speed of the automobile duct depends largely on the setting of the cooling system. After the product is formed, it needs a faster cooling speed to ensure the quality of the product. Booling uses circulating water cooling to optimize the cooling system and improve cooling efficiency.
Quality Control of Automotive Air Duct Molds
During the processing of automotive air duct blow molding molds, Booling has established a strict quality control system to ensure the accuracy of mold processing.
-Quality control
From product analysis, steel procurement, mold processing and assembly to inspection and delivery, a strict quality control system needs to be established. Booling adopts a standardized production process to ensure that the parts produced in each process meet the requirements.
-Inspection
In the raw material procurement link, Booling needs to analyze the hardness and composition of the mold steel to ensure that there are no impurities and meet the quality requirements of processing. In the mold assembly link, Booling uses three-coordinate measuring instruments, micrometers, inspection fixtures, and other equipment to test the accuracy of the mold core and cavity, and uses optical projectors and other equipment to test the flatness of the mold to ensure the accuracy of the final product surface.