Liquid Silicone Rubber Injection Molding System Solutions
LSR Injection Molding

Details:

Model

Material

Brand

Origin

Application

 

Booling-Injection Mold-1

P20, 718, S136, 2738 etc

Booling

China

Home Appliance parts

LSR injection molding technology is able to produce special products with excellent elasticity and toughness, and has certain biocompatibility. Booling provides a complete one-stop injection molding customization service for manufacturers of medical devices, infant products, etc.

Advantages of LSR injection molding:

  • Soft and elastic
  • Non-toxic and odorless
  • Flexible production
  • High product precision

Related Hot Products

LSR injection molding combines the characteristics of the material with the precision of the process to produce smoother and more precise products. By precisely controlling the pressure, temperature, time, and other parameters of the liquid silicone rubber, manufacturers can achieve a uniform and rapid filling of the material in the mold cavity, thereby obtaining products with uniform wall thickness and smooth surfaces.

LSR injection molding raw materials

Advantages of LSR Injection Molding

Compared with ordinary injection molding, LSR injection molding has its characteristics and can produce products with certain toughness.

  1. Liquid silicone injection molding has a wide temperature processing range and can maintain good processing performance in the temperature range of -60℃ to 200℃.
  2. LSR materials have good biocompatibility, and injection molded products are non-toxic and harmless, and can meet medical grade standards.
  3. When LSR materials are used for injection molding, they can effectively prevent leakage and electrical failures, have good electrical insulation properties, and can be used in seals of some home appliances to ensure the personal safety of users.
  4. Unlike ordinary plastic raw materials, LSR has excellent elasticity and flexibility, and can easily create different shapes.
LSR injection molding precision mold and processing technology

LSR Injection Molding Process

The flexibility of LSR injection molding technology enables it to be applied to various designs, while reducing production costs and improving efficiency.

LSR is usually a two-component raw material, A and B, stored in different barrels. Through precise metering devices, the proportion of each component, color paste and additives is controlled.

The mold is designed according to the structure, size and style of the product to ensure that it has good sealing and precision, prevent glue leakage, and avoid large flash.

The mold clamping device closes the mold. Before this step, it is necessary to ensure the position accuracy of each component to avoid glue leakage.

After the raw material is injected into the mold, it begins to vulcanize under the heating of the mold, and the liquid material gradually solidifies.

After vulcanization molding, the mold is cooled by lowering the mold temperature and passing the cooling medium for cooling. Open the mold, take the product out of the mold, and cool it to room temperature for post-processing.

Wide application of LSR injection molding

Application of LSR Injection Molding

LSR injection molding can ensure the precision, durability, and reliability of products and meet the needs of customers in different industries.

  1. Automotive Industry

LSR injection molding process can produce automotive products that cannot be produced by ordinary plastic molding, and provides solutions for products with special materials and uses, such as seals and seals, cooling system components, cable protective sleeves, shock-absorbing components, etc.

  1. Medical Industry

The products produced by LSR injection molding have good biocompatibility and have been widely used in the medical field. They can be used to manufacture some medical catheters, disposable medical consumables, implantable medical devices, handles of medical devices, parts of respiratory masks that contact the human body, etc., providing a soft touch and comfortable grip.

  1. Safety Products

LSR products have extremely high reliability and safety, and can be used in personal protective equipment, such as masks, glasses silicone parts, etc.; they can also be used in some safety protection equipment, such as helmet cushions, fire suits, seals, electrical equipment insulation protective sleeves, etc.

  1. Electronic Products

LSR injection molding technology is used in the processing of mobile phone protective cases, waterproof seals, earphone earplugs, and other products. It has good touch and durability and meets the needs of electronic equipment for waterproofing, dustproofing, and insulation.

  1. Infant Products

It is used in sealing gaskets, nipples, baby tableware and other products in milk bottles. It has the advantages of softness and high elasticity, is non-toxic and odorless, and ensures the safety of infants and young children.

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Applied’s expertise in modifying materials at atomic levels and on an ihdustrial scaleenables our customers to transform possibilities into reality.

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